Toastmaster Car Stereo System BTW09 User Manual

TP209/244/409/424/430;  
HT409/424; BTW09/24  
English  
P/N 41491  
Price $5.00  
Rev. B • V1 • 6/99  
Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • (847)741-3300 • FAX (847)741-4406  
Solid State Slot Toaster  
Models TP209, TP224, TP409, TP424, TP430,  
HT409, HT424, BTW09, BTW24  
OWNER'S OPERATING AND  
INSTALLATION MANUAL  
© 1999 Toastmaster, A Middleby Company.  
is a registered trademark of Toastmaster, A Middleby Company. All rights reserved.  
CAUTION  
WARNING: IN CASE OF FIRE  
Using any parts other than genuine Toastmaster factory  
parts relieves the manufacturer of all liability.  
Disconnect the toaster from its power source IMMEDI-  
ATELY. This allows the unit to cool, making it easier to  
put out the fire.  
IMPORTANT  
Contact your authorized service agent to perform mainte-  
nance and repairs. A service agency directory is supplied  
with your toaster.  
WARNING  
FORYOURSAFETYDONOTSTOREORUSEGASO-  
LINEOROTHERFLAMMABLEVAPORSORLIQUIDS  
IN THE VICINITY OF THIS OR ANY OTHER APPLI-  
ANCE  
IMPORTANT  
Toastmaster (manufacturer) reserves the right to change  
specifications and product design without notice. Such  
revisionsdonotentitlethebuyertocorrespondingchanges,  
improvements, additions or replacements for previously  
purchased equipment.  
WARNING  
IMPROPER INSTALLATION, ADJUSTMENT, ALTER-  
ATION, SERVICE OR MAINTENANCE CAN CAUSE  
PROPERTY DAMAGE, INJURY OR DEATH. READ  
THE INSTALLATION AND OPERATING INSTRUC-  
TIONS THOROUGHLY BEFORE INSTALLING OR  
SERVICING THIS EQUIPMENT.  
RETAIN THIS MANUAL FOR FUTURE REFERENCE  
This manual provides detailed information for the installa-  
tion and operation of your toaster. It also contains informa-  
tion to assist the operator in diagnosing problems in the  
event of a malfunction. This manual is an important tool for  
the operator and should be kept readily available.  
WARNING  
DO NOT PICK UP THE TOASTER BY INSERTING  
FINGERS INTO THE TOASTER SLOTS AND GRASP-  
INGTHEHEATINGELEMENTS. ELECTRICALSHOCK  
AND DAMAGE TO THE HEATING ELEMENTS CAN  
OCCUR.  
WARNING  
NEVER INSERT A KNIFE, FORK, OR SIMILAR OB-  
JECT INTO THE TOASTING CHAMBER. ELECTRI-  
CAL SHOCK AND DAMAGE TO THE HEATING ELE-  
MENTS CAN OCCUR.  
WARNING  
DISCONNECT THE UNIT FROM ITS ELECTRICAL  
POWER SUPPLY BEFORE CLEANING OR SERVIC-  
ING.  
1
 
2. Turn the color selection knob (if necessary) to set the desired  
darkness. A medium color setting is achieved at the 9 o’clock  
position.  
III. OPERATION  
A. Location and Function of Controls  
This section provides a basic description of the toaster controls, their  
location, and the functions they perform. The operator MUST be  
familiar with the controls. See Figure 3.  
NOTE  
It will be necessary to determine the color setting for each different  
bakery product that is to be toasted. Test a single piece at the 9  
o’clock setting, and then adjust the Color Selection Knob as  
necessary to find the proper setting.  
Figure 3 -Toaster Controls  
3. Press the Operating Lever DOWN to lower the product into the  
toasting chambers.  
4. Wait for the toasting cycle to complete, and the toasted product will  
automatically be raised.  
OR  
Operating  
Lever  
Push the Operating Lever UP to manually raise the product at any  
time during the toasting cycle.  
C. Clearing Jams  
WARNING  
DISCONNECT THE TOASTER FROM ITS ELECTRICAL  
POWER SUPPLY BEFORE ATTEMPTING TO CLEAR A  
JAM.  
WARNING  
Color  
Selection  
Knob  
DO NOT TOUCH HOT SURFACES ON THE TOASTER,  
OR REACH INTO THE TOASTING CHAMBER, UNTIL THE  
UNIT HAS COOLED THOROUGHLY.  
WARNING  
NEVER INSERT A KNIFE, FORK, OR SIMILAR OBJECT  
INTO THE TOASTING CHAMBER. THIS CAN CAUSE AN  
ELECTRICAL SHOCK OR DAMAGE THE HEATING  
ELEMENTS.  
1. Color Selection Knob  
Adjusts the darkness of the toasted bakery product.  
Turn the knob to the LEFT for lighter toasting.  
Turn the knob to the RIGHT for darker toasting.  
D. Cleaning  
2. Operating Lever  
WARNING  
Press the lever DOWN to load the bakery product into the  
DISCONNECT THE TOASTER FROM ITS ELECTRICAL  
POWER SUPPLY BEFORE CLEANING OR SERVICING.  
toaster.  
Push the lever UP to manually raise the product during the  
toasting cycle. If the operating lever is not raised manually, it  
will be automatically raised at the end of the toasting cycle.  
WARNING  
DO NOT TOUCH HOT SURFACES ON THE TOASTER,  
OR REACH INTO THE TOASTING CHAMBER, UNTIL THE  
UNIT HAS COOLED THOROUGHLY.  
B. Operation Procedure  
CAUTION  
WARNING  
THE REMOVABLE CRUMB TRAY MUST BE IN PLACE BEFORE THE  
TOASTER MAY BE OPERATED. If the tray is removed for cleaning,  
ensure that it is replaced before operation.  
WHEN CLEANING THE TOASTER, NEVER APPLY  
ENOUGH LIQUID TO STAND IN PLACE ON THE UNIT.  
DO NOT SPRAY, RINSE, OR SUBMERGE THE TOASTER.  
EXCESSIVE MOISTURE IN THE UNIT WILL CAUSE A  
SEVERE ELECTRICAL HAZARD AND MAY OTHERWISE  
DAMAGE THE TOASTER.  
1. Insert the bakery product into the slots. For extra-wide, one-sided  
slots, check that the side of the product that is to be toasted faces  
the LEFT side of the slot, as shown in Figure 4.  
CAUTION  
DO NOT clean your toaster using abrasive cleaners or pads. Both will  
scratch and dull the finish.  
Figure 4 - Loading extra-wide, one-sided slots  
Models HT409/424, BTW09/24 only  
1. Wipe the exterior of the toaster with a sponge or cloth soaked in hot  
or warm detergent water. Wipe with a clean, damp cloth to remove  
the excess detergent, and then wipe again to dry the toaster.  
Side of bakery  
product to be  
toasted faces  
2. Remove the crumb tray, and empty it. Wash the crumb tray in  
warm detergent water, and rinse it.  
LEFT  
3. After the crumb tray is dry, replace it in the toaster.  
3
 
Model TP209  
Wiring Diagram - Terminal Board  
ELEMENTS  
SWITCH  
SOLENOID  
TIMER  
NOTE: All other wiring connections match  
the TP224 wiring diagram at the bottom of  
this page.  
Electrical Specifications  
120V, 50/60 Hz, 1 Ph, 1.1kW, 9.0A  
Plug type: NEMA 5-15P  
Model TP224  
Wiring Diagram  
Schematic  
TIMER  
ELEMENTS  
SOLENOID  
SWITCH  
SOLENOID  
TIMER  
MICROSWITCH  
ELEMENTS  
TERMINAL  
BOARD  
Electrical Specifications  
208V, 50/60 Hz, 1 Ph, 1.0kW, 4.8A OR  
240V, 50/60 Hz, 1 Ph, 1.3kW, 5.3A  
Plug type: NEMA 6-15P  
4
 
Model TP409  
Wiring Diagram - Terminal Board  
Schematic  
ELEMENTS  
SWITCH  
SOLENOID  
TIMER  
ELEMENTS  
TIMER  
SWITCH  
SOLENOID  
NOTE: All other wiring connections match  
the TP424/430 wiring diagram at the bottom  
of this page.  
Electrical Specifications  
120V, 50/60 Hz, 1 Ph, 2.2kW, 18.3A  
Plug type: NEMA 5-20P (USA) OR NEMA 5-30P  
(Canada)  
Models TP424 & TP430  
Schematic  
Wiring Diagram  
TIMER  
TIMER  
ELEMENTS  
SOLENOID  
SOLENOID  
SWITCH  
SOLENOID  
MICROSWITCH  
MICROSWITCH  
TIMER  
ELEMENTS  
ELEMENTS  
SOLENOID  
SWITCH  
TIMER  
Electrical Specifications  
Model TP424:  
208V, 50/60 Hz, 1 Ph, 2.0kW, 9.6A OR  
240V, 50/60 Hz, 1 Ph, 2.6kW, 10.8A  
Plug type: NEMA 6-15P  
TERMINAL BOARD  
Model TP430:  
208V (Canada), 50/60 Hz, 1 Ph, 2.6kW, 12.5A  
Plug type: NEMA 6-20P  
5
 
Model HT409  
Wiring Diagram - Terminal Board  
Schematic  
ELEMENTS  
SWITCH  
SOLENOID  
TIMER  
ELEMENTS  
TIMER  
SWITCH  
SOLENOID  
NOTE: All other wiring connections match  
the HT424 wiring diagram at the bottom of  
this page.  
Electrical Specifications  
120V, 50/60 Hz, 1 Ph, 2.0kW, 16.6A  
Plug type: NEMA 5-20P  
Model HT424  
Schematic  
Wiring Diagram  
TIMER  
TIMER  
ELEMENTS  
SOLENOID  
SOLENOID  
SWITCH  
SOLENOID  
MICROSWITCH  
MICROSWITCH  
TIMER  
ELEMENTS  
ELEMENTS  
SOLENOID  
TIMER  
SWITCH  
Electrical Specifications  
208V, 50/60 Hz, 1 Ph, 1.7kW, 8.0A OR  
240V, 50/60 Hz, 1 Ph, 2.2kW, 9.2A  
Plug type: NEMA 6-15P  
TERMINAL BOARD  
6
 
Model BTW09  
Wiring Diagram - Terminal Board  
Schematic  
ELEMENTS  
SWITCH  
SOLENOID  
TIMER  
ELEMENTS  
TIMER  
SWITCH  
SOLENOID  
NOTE: All other wiring connections match  
the BTW24 wiring diagram at the bottom of  
this page.  
Electrical Specifications  
120V, 50/60 Hz, 1 Ph, 1.8kW,15.0A  
Plug type: NEMA 5-20P  
Model BTW24  
Schematic  
Wiring Diagram  
TIMER  
TIMER  
ELEMENTS  
SOLENOID  
SOLENOID  
SWITCH  
SOLENOID  
MICROSWITCH  
MICROSWITCH  
TIMER  
ELEMENTS  
ELEMENTS  
SOLENOID  
TIMER  
SWITCH  
Electrical Specifications  
208V, 50/60 Hz, 1 Ph, 1.6kW, 7.7A OR  
240V, 50/60 Hz, 1 Ph, 1.8kW, 7.5A  
Plug type: NEMA 6-15P  
TERMINAL BOARD  
7
 
A Middleby Company  
Toastmaster • 1400 Toastmaster Drive • Elgin, IL 60120 • USA • (847)741-3300 • FAX (847)741-4406  
Middleby Corp 24-Hour Service Hotline 1-800-238-8444  
8
 

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