Weber Charcoal Grill 39950 User Manual

®
RANCH KETTLE  
4434 inch  
(114 cm)  
39950  
 
PARTS  
3
Charcoal grate  
Top Frame Assembly  
Tuck-Away frame support  
Bottom Frame Assembly  
Axle  
Frame handle  
Lid Assembly  
Wire lid holder assembly  
Bowl Assembly  
Tuck-Away support bracket  
Ash Catcher  
Hinged cooking grate  
Two lid tabs  
 
PARTS  
4
Five 1/4-20 x 1 3/4 inch  
bolts (actual size)  
Three tool holders  
Plastic tubing plug  
Six 5/16 inch steel washers  
(actual size)  
Four aluminum tubing plugs  
E R  
W
B
E
Six 5/16-18 x 7/8 inch  
bolts (actual size)  
E
B
W
E
R
Two wheels  
Eight 5/16-18 hex nuts  
(actual size)  
Two wheel hubcaps  
Eight 5/16 inch lock washers  
(actual size)  
Five 1/4-20 hex nuts  
(actual size)  
Ten nylon washers  
(actual size)  
Six 7/8 inch aluminum washers  
(actual size)  
 
ASSEMBLY  
5
ASSEMBLE FRAME  
2
You will need: Top Frame Assembly (1), Bottom Frame Assembly (2), 7/16 inch open-end or an  
adjustable wrench and pliers.  
Remove hex nut and bottom washer (3) from the bolt that is preinstalled in the Top Frame Assembly.  
Do not remove top bolt and washer from Top Frame Assembly. Stand up the Bottom Frame Assembly  
with the caster toward you.  
(1)  
(3)  
(2)  
Place the Top Frame Assembly (1) with the bolt and washer, on top of the Bottom Frame Assembly  
(2). Make sure the caster of the Top Frame Assembly is toward your right.  
Line up the bolt coming through the Top Frame Assembly with the Bottom Frame Assembly until the  
bolt can drop through the hole in the Bottom Frame Assembly. Add the washer, hex nut (3) and finger  
tighten.  
(1)  
(2)  
(3)  
Note: If the top frame assembly legs do not touch the ground, it has been assembled wrong.  
 
ASSEMBLY  
6
3
CONTINUE FRAME ASSEMBLY  
You will need: Frame assembly, two wheels, two hubcaps, axle, Tuck-Away frame support, hammer, a  
block of wood, pliers and a 7/16 inch open-end or an adjustable wrench.  
Place one end of axle on block of wood (or other protected surface). Tap on one hubcap. Put one  
wheel on axle, WEBER side toward hubcap (1).  
(1)  
Slide axle through the frame, Tuck-Away frame support, [make sure slot is facing up (2)], and  
through other end of frame. Add other wheel (WEBER side toward the hubcap) and tap on hubcap.  
Finish tightening bolt in center of frame assembly.  
(2)  
 
ASSEMBLY  
7
ASSEMBLE FRAME HANDLE  
You will need: Frame assembly, frame handle, four 1/4-20 x 1 3/4 inch bolts, eight nylon washers,  
4
four 1/4-20 hex nuts, 7/16 inch open-end or an adjustable wrench and pliers.  
Hold frame handle (1) between caster legs. Place a washer (2) on bolt (3), insert through frame  
assembly, then through frame handle. Add washer (2), hex nut (4) and tighten.  
(3)  
(2)  
(2)  
(4)  
(1)  
INSTALL ASH CATCHER AND ALUMINUM TUBING PLUGS  
You will need: Ash catcher, four aluminum tubing plugs and a hammer.  
5
Set ash catcher (1) on the four vertical supports (2) in center of frame assembly. Insert aluminum  
tubing plugs (3) into top ends of frame legs. To fully seat the plugs, you may have to tap them lightly  
with a hammer.  
(3)  
(1)  
(2)  
 
ASSEMBLY  
8
6
INSTALL BOWL ASSEMBLY  
You will need: Bowl assembly, four 5/16-18 x 7/8 inch bolts, four 5/16 inch steel washers, four 7/8  
inch aluminum washers, four 5/16-18 hex nuts, four 5/16 inch  
lock washers, 1/2 inch open-end or an adjustable wrench and pliers.  
Set bowl in frame. Place a steel washer (1) on bolt (2) and insert through frame assembly and bowl.  
Place aluminum washer (3), lock washer (4) and hex nut (5) on bolt and tighten. Install the other  
bolts in locations shown.  
(5)  
(4)  
(3)  
(1)  
(2)  
INSTALL LID TABS  
You will need: Two lid tabs, two 5/16-18 x 7/8 inch bolts, two 7/8 inch aluminum washers, two  
5/16-18 hex nuts, two 5/16 inch lock washers, 1/2 inch open-end or an adjustable wrench and  
pliers.  
7
Insert bolt (1) through lid tab (2), frame assembly and bowl on outside of caster legs. Place  
aluminum washer (3), lock washer (4), then hex nut (5) on bolt and tighten.  
(5)  
(4)  
(3)  
(2)  
(1)  
 
ASSEMBLY  
9
INSTALL WIRE LID HOLDER ASSEMBLY  
You will need: Wire lid holder assembly and a 1/2 inch open-end or an adjustable wrench.  
8
Remove 5/16-18 hex nut (1), 5/16 inch lock washer (2) and 7/8 inch aluminum washer (3) from each  
end of wire lid holder. Finger tighten remaining 5/16-18 hex nut (4).  
Note - Bushings (5) should roll freely on wire lid holder.  
Insert ends of wire lid holder through frame assembly and bowl on outside of wheel legs. Place 7/8  
inch aluminum washer (3), 5/16 inch lock washer (2) then 5/16-18 hex nut (1) on each end of the  
wire lid holder and tighten.  
(4)  
(1)  
(5)  
(2)  
(3)  
INSTALL TUCK-AWAY FRAME SUPPORT  
Swing Tuck-Away frame support up and set wire lid holder, with tabs centered (1), into slots in frame  
support.  
9
(1)  
 
ASSEMBLY  
10  
INSTALL TUCK-AWAY SUPPORT BRACKET  
You will need: Tuck-Away support bracket, plastic tubing plug, 1/4-20 x 1 3/4 inch bolt, two nylon  
washers, 1/4-20 hex nut, 7/16 inch open-end or an adjustable wrench and pliers.  
10  
Insert tabs of support bracket through slot in Tuck-Away frame support (a).  
Place a nylon washer on bolt, insert through Tuck-Away frame support and support bracket. Add  
another nylon washer, hex nut and tighten (b).  
Insert plastic tubing plug (1) into top of Tuck-Away frame support. You may have to tap the plug  
lightly to fully seat it.  
(a)  
(b)  
(1)  
 
ASSEMBLY  
11  
FINAL ASSEMBLY  
11  
You will need: Charcoal grate, hinged cooking grate, three tool holders and lid assembly.  
Set charcoal grate, then cooking grate in bowl. Add lid. Hook tool holders (1) over frame handle.  
(1)  
WARRANTY  
®
®
Weber-Stephen Products Co., (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber One-Touch Silver,  
®
®
®
One-Touch Gold, One-Touch Platinum, Smokey Mountain Cooker , and Ranch grills, that it will be free from defects in material and  
workmanship from the date of purchase as follows:  
Cooking / Charcoal grates  
1 year  
®
Stainless Steel One-Touch Cleaning System (One-Touch Platinum)  
Bowl and lid against rust / burn-through  
Nylon handles  
10 years  
10 years  
10 years  
®
Thermoplastic/Thermoset Parts(One-Touch Platinum)  
All remaining parts  
10 years excluding fading  
5 years  
When assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of your date of purchase.  
THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE AND RETURN THE WEBER LIMITED WARRANTY REGISTRATION CARD IMMEDIATELY.  
This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which on examination  
shall indicate to Weber’s satisfaction they are defective. If Weber confirms the defect and approves the claim, Weber will elect to repair or replace such parts  
without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber will return parts to the purchaser, carriage or  
postage prepaid.  
This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, vandalism,  
improper installation or improper maintenance or service, or failure to perform normal and routine maintenance. Deterioration or damage due to severe  
weather conditions such as hail, hurricanes, earthquakes or tornadoes, discoloration due to exposure to chemicals, either directly or in the atmosphere, is  
not covered by this Limited Warranty.  
There are no other express warranties except as set forth herein, and any applicable implied warranties of merchantability and fitness are limited in duration  
to the period of coverage of this express written Limited Warranty. Some regions do not allow limitation on how long an implied warranty lasts, so this  
limitation may not apply to you.  
Weber is not liable for any special, indirect or consequential damages. Some regions do not allow the exclusion or limitation of incidental or consequential  
damages, so this limitation or exclusion may not apply to you.  
Weber does not authorise any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal,  
return or replacement of its equipment; and no such representations are binding on Weber.  
 
PARTS LIST  
12  
All items are single quantities unless otherwise specified. Parts can be ordered from Weber-Stephen  
Products Co. by phone or mail.  
Note - Do not return parts to Weber-Stephen Products Co. without first contacting the Customer Service  
Center by phone or mail. Returning the part may not be necessary.  
1
2
3
4
5
6
7
8
1.  
#8-16 x 5/8 inch screw  
Nylon lid handle (top)  
Nylon lid handle (bottom)  
1/4-20 x 5/8 inch screws (4)  
1/4 inch flat washers (5)  
Lid damper  
1/4-20 acorn nuts (4)  
Lid  
Hinged cooking grate  
2.  
3.  
4.  
5.  
6.  
7.  
9
10  
17  
11  
12  
13  
14  
8.  
9.  
10. Charcoal grate  
11. Wire lid support  
12. 5/16 inch steel washers (6)  
13. 5/16-18 hex nuts (8)  
14. Bushings (2)  
15. 7/8 inch aluminum washers (12)  
16. 5/16 inch lock washers (8)  
17. Bowl  
15  
16  
13  
7
5
18  
4
19  
20  
18. Bowl dampers (3)  
19. 1/4-20 hex nuts (6)  
20. Nylon washers (12)  
21. 1/4-20 x 1 3/4 inch bolts (5)  
22. Frame handle  
21  
22  
23  
24  
25  
12  
15  
16  
13  
23. Tool holders (3)  
26  
27  
28  
24. Aluminum tubing plugs (4)  
25. 5/16-18 x 7/8 inch bolts (6)  
26. Ash catcher  
27. Top frame  
28. 1/4-20 x 3 inch bolt  
29. Lid tabs (2)  
30. Plastic tubing plug  
31. Tuck-Away support bracket  
32. Tuck-Away frame support  
33. Bottom frame  
34. Caster inserts (2)  
35. Casters (2)  
20  
19  
13  
16  
15  
29  
25  
30  
19  
20  
31  
20  
21  
32  
33  
34  
35  
36  
36. Axle  
37. Wheels (2)  
38. Wheel hubcaps (2)  
37  
38  
Printed in U.S.A.  
39950 4/11/05  
 

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